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View MoreProduct Overview This product is a DC power cable with a rated voltage of 1500V (maximum working voltage up to 1800V), featuring copper-core cross-linked polyethylene insulation and halogen-free low-smoke flame-retardant (or fire-resistant) polyolefin sheath design. It is primarily suitable for DC traction power supply systems in urban rail transit (metro, light rail), and can also be widely used in DC power areas with high safety, environmental, and reliability requirements, such as fixed installations in tunnels, elevated bridges, cable trench supports, or cable trays.
Implementation Standards
|
Standard |
Description |
|
GB/T 28429-2012 |
Rail transit 1500V and below DC traction power cables and accessories (core applicable standard) |
|
GB/T 19666-2019 |
General rules for flame retardant and fire resistant electric cables |
|
GB 31247-2014 |
Combustion performance classification of cables |
|
GB/T 12706.1-2020 |
Extruded insulated power cables and accessories |
|
GB/T 18380 (Series) |
Tests on electric cables under fire conditions |
|
GB/T 17651.2-1998 |
Smoke density measurement of cables |
|
GB/T 17650.2-1998 |
Test for gases evolved from burning cable materials |
Product Models and Specifications
Representative models and component meanings:
- WDZA-TZYJY: Copper core XLPE insulated LSZH polyolefin sheathed Grade A flame-retardant DC 1500V power cable (non-armored).
- FS/FZ-WDZA-TZYJY: Copper core XLPE insulated waterproof/UV-resistant LSZH Grade A flame-retardant DC rail transit power cable.
- GD-YJY33: Urban rail transit copper core XLPE insulated copper tape armored polyolefin sheathed DC traction power cable (armored).
- WDZN-YJY: LSZH fire-resistant XLPE insulated polyolefin sheathed power cable.
Main Specifications:
- Rated Voltage: DC 1500V (max working voltage DC 1800V).
- Core Count: Single-core.
- Cross-section Range: 50 to 500 mm².
Product Structure
From inside to outside (using waterproof/UV-resistant armored type as example):
1. Conductor: Copper core compact stranded structure; low resistivity, excellent conductivity, reliable mechanical performance.
2. Conductor Shield (some designs): Semiconductor shielding for uniform electric field, preventing partial discharge.
3. Insulation: XLPE (chemical or irradiation cross-linking), excellent electrical insulation and heat resistance.
4. Insulation Shield (some designs): Closely bonded with insulation for uniform electric field distribution.
5. Waterproof Layer (optional): Composite waterproof structure — water-blocking tape + longitudinal aluminum/plastic composite tape + extruded PE inner sheath; excellent radial waterproofing and longitudinal water blocking.
6. Armoring (optional): High flame-retardant tape, copper tape, or steel tape; enhanced mechanical protection and rodent/ant resistance.
7. Outer Sheath: Weather-resistant LSZH polyolefin with UV resistance, flame retardancy, non-toxicity, low smoke, waterproofing, corrosion resistance, and termite resistance.
Core Performance and Technical Parameters
Electrical Performance:
|
Parameter |
Value |
|
Rated Voltage (U0) |
DC 1500V (max working voltage DC 1800V) |
|
Max conductor temperature (normal) |
90°C (long-term) |
|
Max conductor temperature (short-circuit) |
250°C (max 5s) |
|
AC withstand voltage |
2.7kV / 5 min without breakdown |
|
Sheath combustion conductivity |
<= 10 uS/mm |
|
Sheath HCI release |
<= 5 mg/g |
|
Sheath combustion pH |
>= 4.3 |
Conductor DC Resistance (20°C, selected values):
|
Cross-section (mm²) |
Max DC Resistance (Ohm/km) |
|
120 |
0.153 |
|
185 |
0.0991 |
|
240 |
0.0754 |
|
300 |
0.0601 |
|
400 |
0.0470 |
|
500 |
0.0366 |
Flame-retardant Performance:
- Grade A, B, or C bundled flame retardancy (customizable; Grade A highest).
- Char length <= 2.5m (bundled burning test per GB/T 18380 series).
Halogen-free Low-smoke Performance:
|
Parameter |
Requirement |
Test Method |
|
Transmittance |
>= 60% |
GB/T 17651.2-1998 |
|
HCI release |
<= 5 mg/g |
GB/T 17650.1-1998 |
|
pH of combustion solution |
>= 4.3 |
GB/T 17650.2-1998 |
|
Conductivity of combustion solution |
<= 10 uS/mm |
GB/T 17650.2-1998 |
Fire-resistant Performance (fire-resistant type only):
- Grade A: 950°C to 1000°C for 90 min; circuit integrity maintained during rated voltage.
- Grade B: 750°C to 800°C for 90 min; circuit integrity maintained.
Waterproof / UV-resistant / Rodent and Termite Resistant:
- Waterproof: No water trace outside insulation after radial water resistance test (72h, 15°C to 30°C).
- UV-resistant: Passes weathering test (xenon lamp, 1008h).
- Rodent/Termite Resistant: Armoring and special sheath effectively resist rodents and ants.
Usage Conditions and Installation Requirements
|
Parameter |
Requirement |
|
Rated Voltage |
DC 1500V (max working voltage DC 1800V) |
|
Max long-term conductor temperature |
90°C |
|
Max short-circuit temperature (<= 5s) |
250°C |
|
Laying temperature |
>= 0°C; preheat if below 0°C |
|
Min operating temperature |
>= -15°C |
|
Min bending radius (non-armored) |
>= 15x outer diameter (some standards: 20x) |
|
Min bending radius (armored) |
>= 12 to 15x outer diameter |
Application Scenarios
- Urban rail transit systems (metro, light rail DC traction power supply).
- High-safety DC power distribution areas (tunnels, underground utility corridors).
- Critical power circuits in densely populated areas (ventilation/lighting, emergency systems).
- Industrial facilities with high environmental and fire protection requirements (power plants, chemical plants).
Product Advantage Summary
1. High-grade fire safety: Grade A flame retardancy; Grade A fire resistance (950°C / 90min); effectively delays flame spread and ensures power continuity during fire.
2. Eco-friendly and non-toxic: Sheath transmittance >= 60%; HCI release <= 5mg/g; no halogen; non-toxic and non-corrosive combustion gas; pH >= 4.3.
3. Outstanding weather and environmental adaptability: Waterproof, UV-resistant, rodent and ant resistant, corrosion-resistant; suitable for tunnels, elevated, and underground harsh environments.
4. Superior electrical and mechanical performance: Copper conductor with low resistivity; XLPE insulation with stable electrical and mechanical properties; long service life; low post-installation maintenance.
5. Strict standardized production: Designed per GB/T 28429-2012; tested and certified by national cable quality inspection centers.
| Model | Voltage level | Specification (number of cores x cross-sectional area) | Execution standard | Manufacturing branch |
| WDZ*-YJY63 WDZ*-YJY73 |
DC1500V | 1×4~1×1000 | Q/320481SS563-2023 | 50mm² and below special cable factory Low voltage cable factory with an area of over 50mm² |
| WDZ*-YJY23 WDZ*-YJY33 WDZ*-YJLY23 WDZ*-YJLY33 |
2×1.5~2×400、3×1.5~3×400、 4×1.5~4×400、5×1.5~5×300、 3×2.5+1×1.5~3×400+1×185、 3×4+2×2.5~3×400+2×185、 4×4+1×2.5~4×400+1×185 |
Special cable factory of 6mm² and below Low voltage cable factory with an area of 6mm² or more |
||
| WDZ*-YJY WDZ*-YJRY WDZ*-YJLY |
1×1.5~1×1000 (WDZ * - YJRY specifications range from 1 × 1.5 to 1 × 630) |
50mm² and below special cable factory Low voltage cable factory with an area of over 50mm² |
||
| 2×1.5~2×400 3×1.5~3×400、4×1.5~4×400、 5×1.5~5×300、 3×2.5+1×1.5~3×400+1×185、 3×4+2×2.5~3×400+2×185、 4×4+1×2.5~4×400+1×185 |
Special cable factory of 6mm² and below Low voltage cable factory with an area of 6mm² or more |
|||
| WDZ*N-YJY63 WDZ*N-YJY73 |
1×4~1×1000 | Q/320481SS563-2023 | 50mm² and below special cable factory Low voltage cable factory with an area of over 50mm² |
|
| WDZ*N-YJY23 WDZ*N-YJY33 |
2×1.5~2×400、3×1.5~3×400、 4×1.5~4×400、5×1.5~5×300、 3×2.5+1×1.5~3×400+1×185、 3×4+2×2.5~3×400+2×185、 4×4+1×2.5~4×400+1×185 |
Special cable factory of 6mm² and below Low voltage cable factory with an area of 6mm² or more |
||
| WDZ*N-YJY WDZ*N-YJRY |
1×1.5~1×1000 (Among them, WDZ * N-YJRY specifications range from 1 × 1.5 to 1 × 630) |
50mm² and below special cable factory Low voltage cable factory with an area of over 50mm² |
||
| 2×1.5~2×400 3×1.5~3×400、4×1.5~4×400、 5×1.5~5×300、 3×2.5+1×1.5~3×400+1×185、 3×4+2×2.5~3×400+2×185、 4×4+1×2.5~4×400+1×185 |
Special cable factory of 6mm² and below Low voltage cable factory with an area of 6mm² or more |
Hixon (Changzhou) Science and Technology Innovation Investment Co., Ltd. is located in Changzhou, Jiangsu, China. It is a comprehensive trading company specializing in the export of industrial products. With years of international trade experience, the company has established strong channel resources and project collaboration experience in the African market.
By integrating high-quality manufacturing resources with a well-established supply chain, we provide reliable product supply and professional trade services to global customers, aiming to become an important bridge connecting Chinese manufacturing to the global market.