125°C Cross-Linked Polyolefin Insulated Electronic Wire

Executive Standards
This product is manufactured and tested in strict accordance with internationally recognized safety standards for electronic wires:
- UL 758-2022: Standard for Appliance Wiring Material (AWM).
- Complies with RoHS/REACH environmental directives.

Common Models and Voltage Ratings
Depending on different application requirements, the product covers multiple models ranging from low voltage signal to high voltage power:
- UL 3266: Rated voltage 300 V, a thin-wall high-temperature type.
- UL 3271 / UL 3173 / UL 3290: Rated voltage 600 V, general-purpose high-temperature electronic wire.
- UL 3817: Rated voltage 3000 V, high voltage, heat-resistant 125 °C flame retardant electronic wire.

Product Specification Range
The conductor uses high-quality annealed copper wire or tinned copper wire, covering a wide range of specifications for both micro-current and high-power transmission:
- 300 V specification (UL 3266): Single-core, 22 AWG – 14 AWG.
- 600 V specification (UL 3271, etc.): Single-core, 22 AWG – 4/0 AWG.
- 3000 V specification (UL 3817): Single-core, 22 AWG – 4/0 AWG (or 1×22 AWG – 1×6 AWG).

Core Technical Parameters
1. Rated temperature: 125 °C.
2. Rated voltage: 300 V / 600 V / 3000 V.
3. Insulation performance: Very high volume resistivity, maintaining sound dielectric strength even in high-humidity or high-temperature environments.
4. Flame retardant performance: Passes the UL VW-1 and FT1 vertical flame tests, offering strong self-extinguishing properties.
5. Mechanical characteristics: The cross-linking process significantly enhances the cut-through resistance and abrasion resistance of the insulation layer, facilitating routing within complex equipment enclosures.

Cable Structural Characteristics
- Conductor: Uses Class 5 flexible conductor (stranded fine copper wires), available in bare copper or tinned copper. The tinned conductor effectively prevents copper wire oxidation, improving solderability and corrosion resistance.
- Insulation layer: 125 °C cross-linked polyolefin (XLPO) environmentally friendly material. The insulation wall thickness is uniform, the surface is smooth, and it strips easily, making it suitable for automated wire stripping and crimping production.
- Environmental friendliness: The material is free of halogens, lead, cadmium, and other hazardous heavy metals. It produces very low smoke during combustion, meeting green environmental and life safety requirements.

Applicable Scenarios
- New energy vehicles: Used for in-vehicle battery management system (BMS) connections, internal wiring of charging piles, and high-voltage control box wiring.
- Motors and transformers: Used as lead wires for high-temperature motors or outgoing wires for transformer windings.
- Industrial control: Signal and power transmission within electrical control cabinets, variable frequency drives, and automation equipment.
- Household appliances: Internal connections of high-heat-generating appliances such as microwave ovens, dishwashers, and lighting fixtures.

Performance Advantages Summary
1. Strong temperature resistance: The 125 °C temperature rating provides a longer service life than standard PVC wire (rated below 105 °C) under harsh thermal cycling conditions.
2. Chemical corrosion resistance: The insulation material offers good resistance to grease, acids, alkalis, and various chemical solvents.
3. High processing efficiency: XLPO material does not shrink or melt at the insulation during soldering, ensuring the assembly quality of connection terminals.
4. Large safety margin: The 3000 V high-voltage type in particular provides a high level of safety redundancy for energy storage and high-voltage power electronic equipment.